Aerial Passenger Device   Wire Rope  Online Real-time Safety Monitoring System

TCK•W® Online Real-time Safety Monitoring Management System for Wire Rope of Aerial Passenger Device

System Introduction

As a high-risk and key component of aerial passenger device, wire rope is regarded as the “lifeline” for the cableway transportation. However, for a long time the rope failure accidents always lurk during the operation of wire ropes due to the lack of scientific and reliable inspection instrumentation. Management departments mostly adopt the methods of visual inspection and periodic replacement of wire ropes to ensure the safety of in-service wire ropes.

However visual inspection only detects external flaws, but cannot detect “major hidden dangers” such as internal broken wires, abrasion, corrosion, fatigue and so on. Periodic replacement of wire ropes results in huge waste which cannot radically prevent wire rope failure accidents.

TCK•W® Weak magnetism inspection technology successfully solves the problems in the safety inspection of aerial cableway wire rope and provides cableway management departments with reliable method to monitor the safety status of wire ropes, avoid rope failure accidents, scientifically reduce the cost of wire rope replacement and enhance the service efficiency of wire ropes.

① TCK•W® Modular Inspection Device

-Real-time monitoring wire rope safety status while wire rope is running at high speed;

-The operation of wire rope is always at a safe and controlled monitoring status;

-Weak Magnetic Sensor with high sensitivity, high stability characteristic, not influenced by the operation speed;

-Wide-spacing and non-contact inspection to ensure safety operation of the inspection device;

-On-line positioning installation and automatic operation;

-Suitable for all-weather indoor and outdoor working environments, with rain-proof, shock-proof, and oil-proof design。

② TCK•W® Intelligent data collection & conversion workstation

-Intelligent multi-channel two-way automatic information communication mode;

-Modular multi-function unit combination, easy for updating;

-Shield-type information receiving & conversion and anti-interference design。

③TCK•W® Photoelectrical Distance/Speed Measuring Device

-Adopt high-precision photoelectrical encoder and light aluminum frame;

-Anti-loosening mechanical structure, self-clamp-floating cantilever support, and friction wheel with multi-channel anti-slip rings;

-Integrate anti-shake, pulse shaping, and equal accuracy tachometer…etc industrial design with features of stable signal and light accuracy meter/speed measuring.

④ TCK•W® Self-controlled Sound And Light Alarm System

-Real-time and graded alarming responses, with “yellow light” for early flaw warning and “red light” for over-limit flaw warning.

-With over-limit flaws, the “red light” will be on and pre-programmed .safety measures will be acted simultaneously.

-High-power on-site sound and light displaying device。

SMS safety report function device

-Based on the real-time monitoring results and historical statistics, the alarm information will be showed and locked in terminal interface. The corresponding alarm information can be remotely sent to manager's mobile phone by SMS according to the system pre-setting.

⑤TCK•W® Multi-channel Terminal Workstation

-Multi-channel step-by-step calling, synchronous and high speed data receiving & sending operation mode, optional configuration for wire/wireless communication.

-Dedicated command and control software, manual/auto switch operation mode.

-Tsimple man-machine interactive mode.

-Compatible with the LAN or public network for information sharing.

-Real-time testing data collecting, analyzing and processing, with file-type data management system.

-Support testing data retrieving and test report printing whenever needed.

technical performance parameters

1、Sensor working sensitivity≥1.5V/mT

2、Maximum sampling frequency: the time domain 8000 times / s, spatial domain 2048times/ m

3、Inspection accuracy rate of major rope failure accident:100%

4、Defect locating accuracy: > 98%

5、Defect equivalent uncertainty (P): ±1%

6、Wire rope shock swing limit:10~25mm

7、Rope Speed for Inspection:0-3m/s.

8、Rope Speed for Monitoring:3-20m/s.

9、Accuracy :

Over Limit Flaw Detecting Accuracy: 100% ( Loss of Effective Metallic Area over 10%)

Server Flaw Detecting Accuracy: 100% ( Loss of Effective Metallic Area between 8% to 10%)

Serious Flaw Detecting Accuracy: 100% ( Loss of Effective Metallic Area between 6% to 8%)

Medium Flaw Detecting Accuracy: >98% ( Loss of Effective Metallic Area between 4% to 6%, still within safety range)

Minor Flaw Detecting Accuracy: > 90% (Does not effect safety, Loss of Effective Metallic Area between 2% to 4%)

Slight Flaw Detecting Accuracy:> 75% (Value less than 2%, could be disproption of wire rope, internal welding spot, and padding metals)

10、System working voltage:

AC220V ± 10% (non-explosion-proof),

AC127V ± 10% (explosion-proof)

11、System rated power: <350W

12、Inspection range of target wire rope diameter: φ16 ~ 100mm

13、Signal transmission distance:Allowed Length: 50m ,Optical fiber allowed length: 40 km

14、Dimension between ropes: <φ175mm x1200mm

15、Sensor Operating temperature: -20 ℃ ~ +55 ℃

16、Ingress Protection: Ip67

Test Report

Wire Rope Splice Flaw Curve

Wire Rope Flaw Curve

Flaw Grading Table

Flaw Sequence Table

Wire Rope Current Status Weak Magnetic Scan Image Fixed Rope Clamp Curve

China Luo Yang Wire Rope Inspection Technology Co.,Ltd.


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