Drilling rig (Workover Rig)  Wire Rope  Online Real-time Safety Monitoring System

Oil scenarios

Drilling rig (workover rig) of oil platform wire rope online realtime safety monitoring system

Able To Fulfill On-line Automatic Inspection To All Kinds Of Flaws On Wire Ropes Such As Wires Breakage, Abrasion, Corrosion, Fatigue, Etc. Keep The Operation Of Wire Rope Always Under The Statues Of Monitoring For Safety.

Drilling rig (workover rig) of oil platform wire rope
online realtime safety monitoring system

Wire Rope Modular Combination Testing Device

Suitable for Offshore Oil Drilling (repairing) Platform

Suitable for Land Oil Drilling (repairing) Platform

System Introduction

As a high risk component of oil drilling equipment, wire rope is regarded as the “lifeline” in many industries. However, the safety of in-service wire ropes has always been the “blind spot”.

Invention of TCK•W® Wire Rope Online Real-time Automatic Inspection System has fundamentally changed the backward situation of wire rope inspection management. The delectability of the TCK•W® on-line system is much higher for Localized Flaws (LF) and its precision is much accurate for the Loss of Metallic Cross-Sectional Area (LMA) and rope diameter reduction. It has solved the three problems of wire rope application –“hidden dangers, waste and low efficiency” for oil drilling (repairing) customers and helped wire rope users achieve “safety, economy and efficiency.”It has been recognized as the most advanced wire rope NDT inspection system in the world.

① TCK•W® Modular Inspection Device

-Real-time monitoring wire rope safety status while wire rope is running at high speed;

-The operation of wire rope is always at a safe and controlled monitoring status;

-Weak Magnetic Sensor with high sensitivity, high stability characteristic, not influenced by the operation speed;

-Wide-spacing and non-contact inspection to ensure safety operation of the inspection device;

-On-line positioning installation and automatic operation;

-Suitable for all-weather indoor and outdoor working environments, with rain-proof, shock-proof, and oil-proof design。

② TCK•W® Intelligent data collection & conversion workstation

-Intelligent multi-channel two-way automatic information communication mode;

-Modular multi-function unit combination, easy for updating;

-Shield-type information receiving & conversion and anti-interference design。

-Embedded real-time alarming program, with “yellow light” for early warning flaws and “red light” for over-limit warning flaws.

③TCK•W® Photoelectrical Distance/Speed Measuring Device

-Adopt high-precision photoelectrical encoder and light aluminum frame;

-Anti-loosening mechanical structure, self-clamp-floating cantilever support, and friction wheel with multi-channel anti-slip rings;

-Integrate anti-shake, pulse shaping, and equal accuracy tachometer…etc industrial design with features of stable signal and light accuracy meter/speed measuring.

④TCK•W® Multi-channel Terminal Workstation

-Multi-channel step-by-step calling, synchronous and high speed data receiving & sending operation mode, optional configuration for wire/wireless communication.

-Dedicated command and control software, manual/auto switch operation mode.

-Tsimple man-machine interactive mode.

-Compatible with the LAN or public network for information sharing.

-Real-time testing data collecting, analyzing and processing, with file-type data management system.

-Support testing data retrieving and test report printing whenever needed.

-The temporal trend analysis of all kinds of safety hidden danger on wire rope tested can be offered.

1、Sensor Working Sensitivity:≥1.5V/mT

2、Maximum Sampling Frequency Response:Time Domain 8000 times/s, Space Domain 2048 times/m

3、Inspection accuracy rate of major rope failure accident:100%

4、Defect locating accuracy: > 98%

5、Defect equivalent uncertainty (P): ±1%

6、Wire rope shock swing limit: 10~25mm

7、Rope Speed for Inspection: 0-3m/s.

8、Rope Speed for Monitoring:3-20m/s.


Over Limit Flaw Detecting Accuracy: 100% ( Loss of Effective Metallic Area over 10%)

Server Flaw Detecting Accuracy: 100% ( Loss of Effective Metallic Area between 8% to 10%)

Serious Flaw Detecting Accuracy: 100% ( Loss of Effective Metallic Area between 6% to 8%)

Medium Flaw Detecting Accuracy: >98% ( Loss of Effective Metallic Area between 4% to 6%, still within safety range)

Minor Flaw Detecting Accuracy: > 90% (Does not effect safety, Loss of Effective Metallic Area between 2% to 4%)

Slight Flaw Detecting Accuracy:> 75% (Value less than 2%, could be disproption of wire rope, internal welding spot, and padding metals)

10、System Working Voltage:

Nonexplosion-proof Environment: AC220V±10%;

Explosion-proof Environment: AC127V±10%

11、System rated power: <350W

12、Inspection range of target wire rope diameter: φ16~100mm

13、Signal transmission distance:

Allowed Length:50m ,Optical fiber allowed length: 40 km

14、Required Space for Device Installation : <φ175mm x1200mm

15、Sensor Working Environmental Temperature: -20℃~55℃

16、 Ingress Protection: IP67

China Luo Yang Wire Rope Inspection Technology Co.,Ltd.

Tel:86-379-65112379      E-mail:intl-dept@wmndt.com

Address:6/F,Buiding B2,Torch innovation Garden of Luoyang National High-Tech Development Zone ,Luoyang ,China.

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